We
are now offering component DIY Kits for the Arctic Cat
120 and Yamaha 120.
The Polaris 120 DIY kits will be available in January
2015. The Ski-Doo 120 DIY kits will be available spring
to early summer 2015.
(Chassis's can also be built for you. We can use your
stock Mini, or we can build one from the ground up.)
Order
one or all the kits to start your new deep snow, mountain
killing Mini project. These
kits are designed for the gear heads that want the satisfaction
of doing the work themselves but don't have the expensive
equipment to manufacture the components.
We've spent countless hours building minis and refining
the kits to make them as easy as possible for the customer
to install.
These chassis
can run up to 30 mph on trails and motor around in 12"
or more of snow, (snow conditions and chassis option
permitting)
Our
goal is to help you build a sled to bridge the gap between
the 5 mph 120s and full size sled. These sleds are a
great platform for most kids ages 6 to 10 (weights of
35 lbs. to 70 lbs.) who are bored with the beginner
120s and are eager to start riding off trail and learning
the art of powder riding on a sled they can physically
handle. When they have mastered and outgrown these they will
be ready to rip on the bigger sleds.
The
snowmobile industry has forgotten our young riders that
hunger to get out and really learn to ride like their
parents. We can't afford to let them slip away to other
vices when they can be out with the family riding and
enjoying our great outdoors. It's
proven that children who stay busy doing things with
the family are less likely to get into trouble, and
they grow up to be respectful and productive adults.
Do
the sport and your family a favor and keep them really
involved in the sport of snowmobiling.
TUNNEL
Now here is the core of
the mountain mini. Without a good chassis you
have nothing.
We offer our famous Fabcraft mountain
powder tunnel with grated running boards in two
lengths, 96" and 124".
These tunnels come with the jack shaft and drive
shaft holes programed into them so there is no
need to calculate clutch centers and gear to gear
centers. Fabcraft rear suspension mounts are riveted
into place, aluminum rear bumper and a 5 deg.
tipped up tail.
All you need to do is rivet the motor cradle portion
of your 120 into our tunnel and you are ready
to start bolting the parts on.
We will also offer a blank tunnel
for those customers who are keeping their 120
motors and/or stock drive systems. No rear suspension
brackets included.
Plain brushed aluminum finish
or powder coating upon request.
Instructions included
Retail price: 96": $1150.00
124": $1200.00
REAR SUSPENSION
Like our big sled
suspension, we built a light weight but strong
fully functioning dual coil over rear suspension
for powder riding and big bumps. This isn't a
modified stock suspension, but a purpose-built
mini skid.
This suspension comes in two lengths,
96" and 124".
Features include dual coil over
shocks, limiter strap adjuster, upper rear arm
idler wheels, two 5 5/8" composite rear idler
wheels, graphite hifax and anti stab wheels up
front.
Bare metal finish or powder coating
upon request
Instructions included
Retail price: $1500.00
A-ARM FRONT SUSPENSION
This A-arm kit
will widen the ski stance from 30" to 34",
and raise the mini up out of the snow for much
improved deep snow performance and maintain better
stability in corners while reducing tipping. The
shocks will be remounted up onto the bulkhead
and attach to the lower a-arm just like the modern
big sleds. This gives better snow clearance. Billet
aluminum spindles are also part of the kit.
This kit will drop 2 lbs. of weight from the front
suspension.
Kit includes (2) upper and (2)
lower a-arms with grease zircs made from 4130
chrome molly steel. Upper shock brackets, 6061
Billet aluminum spindles, longer tie rods and
high quality teflon lined rod ends on all components.
Bare metal finish or powder coating
upon request.
Instructions included
Retail price: $650.00
FOOTWELLS
The Jr. Belt drive system requires different foot
wells with the chain cover on the right side.
That said we designed aluminum foot wells/chain
guard with traction holes that allow clearance
for the secondary clutch and roller chain sprocket.
Brushed aluminum finish, powder
coating upon request.
Instructions included
Retail price: $73.00
TRACK
Here is the second
most important item for a
powder/mountain sled.
The track!
These little guys are hand built
in (4) variations based on a 2.52" pitch.
96" x 10" x .625 lug
124" x 10" x .625 lug
96" x 10" x 1.25" lug
124" x 10" x 1.25" lug
If you are just looking for more
flotation and length or if you are still running
a small motor, the .625" lug will be a good
choice.
If you want a real powder hound you will want
to move up to the 1.25" lug, however we don't
suggest these deep lug tracks unless you are going
to the Jr belt drive and 200cc motor. Just like
a big sled these little deep lug tracks take more
horse power and variable clutching to spin.
.625" lug tracks are a 2
week lead time with a Polaris track core.
1.25" lug tracks are a 4 week minimum lead
time with a Polaris track core.
Call for additional info.
Retail price with good
core: 96" x .625" lug: $625.00
124" x .625" lug: $755.00
96" x 1.25" lug: $2175.00
124" x 1.25" lug: $2900.00
Retail price without core: Add $200.00
HANDLEBAR AND RISER
For the little mountain riders we have built a
4130 chrome molly mountain handle bar with a 10
deg. pull back, Poly Bar mountain strap and billet
aluminum risers from 2" to 8" rise.
After all if they are going to learn to ride powder
they will need to have bars they can ride standing
up.
The stock steering post will need
to be modified.
Bare metal finish or powder coating
upon request.
Instructions included
Retail price: $196.00
HAND WARMER KIT
Little riders get
cold hands just like we do, maybe more, so we
have a hand warmer kit just for their needs.
This hand warmer kit can be used with
any motor that has a lighting coil.
Kit includes (2) high/low self
adhesive heating elements,
(2) small diameter rubber hand grips, three way
toggle switch with rubber boot, spade connectors
and extra three- strand wire.
Instructions included
Retail price: $83.00
SKIS
If you are building a powder sled then the CA
pro mini ski is the ski to have. They have a larger
footprint for better flotation in powder than
the stock skis can give you.
These little skis are 4.75" wide x 31"
long.
Color choices: Black, Green, Yellow,
Red, Orange
Kits include: (2) skis, (2) skags
& bolt kit
Retail price: $295.00
SEAT
Just like the big
sleds we've built a seat foam & cover kit
to turn the mini seat into a high rise flat top
seat to make stand up riding and switching sides
for powder carving much easier for the youngsters.
Simply remove your stock seat
cover, add our extra seat foam to the existing
stock foam and staple the new cover into place.
Special colors available upon
request.
Tank not included
Instructions included
Retail price: $185.00
TAIL FLAP
We've built a custom
designed rubber tail flap that won't crack in
the cold. These little guys have a stylish new
cut-out pattern plus we can laser just about any
logo name or picture into them.
Retail price: $36.00
Laser price: Call for quote
DRIVE SYSTEM
This kit is assembled
to work with our Fabcraft powder tunnel. All the
shafts are cut, drilled & tapped to length,
5 tooth anti-ratchet drivers installed, locking
collar bearings, #35 roller chain, idler sprocket,
2.66 to1 gear ratio, light weight hydralic disc
brake and mounting bracket.
No piece-parting, milling or lathe
work needed.
Instructions included
Retail price: $593.00
JR BELT DRIVE SYSTEM
We are offering a complete Jr. belt driven clutch
kit for the minis.
These are high quality machined billet clutches
just like the big sleds run but made for the minis
with their lower horsepower and size requirements.
Kit includes: primary, spring,
weights, spacer to align the GX200 motor on an
Arctic Cat chassis, key and primary bolt. Secondary,
spring, helix, spacers, key and bolt.
(1) Jr. drive belt
If you are serious about making
your mini a deep snow machine, this kit is a must.
Without variable clutching deep snow performance
isn't going to happen.
Instructions included
Retail Price: $635.00
MOTOR
Stage 2 GX-200
Honda 4 stroke motor with Walbro round slide carb
from Recreational Motors is our motor of choice
for mountain minis.
These little 200cc motors will
crank out around 9.5 hp with great torque. It
will make your old 120 motor feel like a
mo-ped.
These little guys are fuel friendly
for their size and once started and warmed most
kids can start them by themselves.